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Nitrites have long been added to heavy-duty coolant to inhibit iron cylinder liner corrosion initiated by cavitation. However, in heavy-duty use, nitrites deplete from the coolant, which then must be refortified using supplemental coolant additives (SCA's). Recently, carboxylates have also been found to provide excellent cylinder liner protection in heavy-duty application. Unlike nitrites, carboxylate inhibitors deplete slowly and thus do not require continual refortification with SCA's. In the present paper laboratory aging experiments shed light on the mechanism of cylinder liner protection by these inhibitors. The performance of carboxylates, nitrites and mixtures of the two inhibitors are compared. Results correlate well with previously published fleet data. Specifically, rapid nitrite and slow carboxylate depletion are observed. More importantly, when nitrite and carboxylates are used in combination, nitrite depletion is repressed while carboxylates deplete at a very slow rate.

The automotive industry is dramatically changing. Many automotive Original Equipment Manufacturers (OEMs) proposed new prototype models or concept vehicles to promote a green vehicle image. Non-traditional players bring many latest technologies in the Information Technology (IT) industry to the automotive industry. Typical vehicle’s characteristics became wider compared to those of vehicles a decade ago, and they include not only a driving range, mileage per gallon and acceleration rating, but also many features adopted in the IT industry, such as usability, connectivity, vehicle software upgrade capability and backward compatibility. Consumers expect the latest technology features in vehicles as they enjoy in using digital applications in laptops and mobile phones. These features create a huge challenge for a design of a new vehicle, especially for a human-machine-interface (HMI) system.

The Controlled Environment Research Chamber (CERC) at the NASA Ames Research Center was created for early-on investigation of promising new technologies for life support of advanced space exploration missions. The CERC facility is being used to address the advanced technology requirements necessary to implement an integrated working and living environment for a planetary habitat. The CERC, along with a human-powered centrifuge, a planetary terrain simulator, advanced displays, and a virtual reality capability, is able to develop and demonstrate applicable technologies for future planetary exploration. There will be several robotic mechanisms performing exploration tasks external to the habitat that will be controlled through the virtual environment to provide representative workloads for the crew.

China has become the world’s largest vehicle market in terms of sales volume. Automobiles sales keep growing in recent years despite the declining economic growth rate. Due to the increasing attention given to the environmental impact, more stringent emission regulations are being drafted to control traditional internal combustion engine emissions. In order to reduce vehicle emissions, environmentally-friendly new-energy vehicles, such as electric vehicles and plug-in hybrid vehicles, are being promoted by government policies. The Chinese government plans to boost sales of new-energy cars to account for about five percent of China’s total vehicle sales. It is well known that more electric and electronic components will be integrated into a vehicle platform during vehicle electrification.

Fuel properties impact the engine-out emission directly. For some geographic regions where diesel engines can meet emission regulations without aftertreatment, the change of fuel properties will lead to final tailpipe emission variation. Aftertreatment systems such as Diesel Particulate Filter (DPF) and Selective Catalytic Reduction (SCR) are required for diesel engines to meet stringent regulations. These regulations include off-road Tier 4 Final emission regulations in the USA or the corresponding Stage IV emission regulations in Europe. As an engine with an aftertreatment system, the change of fuel properties will also affect the system conversion efficiency and regeneration cycle. Previous research works focus on prediction of engine-out emission, and many are based on chemical reactions. Due to the complex mixing, pyrolysis and reaction process in heterogeneous combustion, it is not cost-effective to find a general model to predict emission shifting due to fuel variation.

Software systems on electronically controlled diesel truck engines typically provide diagnostic features to enable the engine mechanic to identify and debug system problems. As future systems become more sophisticated, so will the diagnostic requirements. The advantages of serviceability and accuracy found in todays electronic systems must not be allowed to degrade due to this increased sophistication. One method of maintaining a high level of serviceability and accuracy is to place an even greater priority on diagnostics and servicing in the initial design phase of the product than is done today. In particular, three major goals of future diagnostic systems should be separation of component failures from system failures, prognostication of failures and analysis of engine performance. This paper will discuss a system to realize these goals by dividing the diagnostic task into the Electronic System Diagnostics, Engine System Diagnostics and the Diagnostic Interface.

Off-highway machine mounting system isolation, especially the cab mounting system, significantly affects the operator comfort by providing damping to the harsh inputs and isolating the structure-borne energy from traveling into the cab. Mounting system isolation performance is decided not only by the isolation component, but also the mounting bracket structure, and should be treated as a system. This paper gives a review of how the mounting system isolates structural energy and the effect of the bracket structure stiffness to the mounting system isolation performance.

This project is a Phase III SBIR contract between NASA and Water Reuse Technology (WRT). It covers the redesign, modification, and construction of the Wiped-Film Rotating-Disk (WFRD) evaporator for use in microgravity and its integration into a Vapor Phase Catalytic Ammonia Removal (VPCAR) system. VPCAR is a water processor technology for long duration space exploration applications. The system is designed as an engineering development unit specifically aimed at being integrated into NASA Johnson Space Center's Bioregenerative Planetary Life Support Test Complex (BIO-Plex). The WFRD evaporator and the compressor are being designed and built by WRT. The balance of the VPCAR system and the integrated package are being designed and built by Hamilton Sundstrand Space Systems International, Inc. (HSSSI) under a subcontract with WRT. This paper provides a description of the VPCAR technology and the advances that are being incorporated into the unit.

Catalytic converters have become a viable aftertreatment system for reducing emissions from on-highway diesel engines. This paper addresses the development and production qualification of a catalytic converter. The testing programs that were utilized to qualify the converter system for production included emissions performance, emissions durability, physical durability, and field test programs. This paper reports on the specific tests that were utilized for the emissions performance and emissions durability testing programs. An explanation on the development of an accelerated durability test program is also included. The physical durability section of the paper discusses the development and execution of laboratory bench tests to insure the catalytic converter/muffler maintains acceptable physical integrity.

The CELSS Antarctic Analog Project (CAAP) is a joint NSF and NASA project tor the development, deployment and operation of CELSS technologies at the Amundsen-Scott South Pole Station. CAAP is implemented through the joint NSF/NASA Antarctic Space Analog Program (ASAP), initiated to support the pursuit of future NASA missions and to promote the transfer of space technologies to the NSF. As a joint endeavor, the CAAP represents an example of a working dual agency cooperative project. NASA goals are operational testing of CELSS technologies and the conduct of scientific study to facilitate technology selection, system design and methods development required for the operation of a CELSS. Although not fully closed, food production, water purification, and waste recycle and reduction provided by CAAP will improve the quality of life for the South Pole inhabitants, reduce logistics dependence, and minimize environmental impacts associated with human presence on the polar plateau.

The CELSS Antarctic Analog Project (CAAP) is providing NASA and the National Science Foundation (NSF) with an understanding of the complex and interrelated elements of life support and habitation, both on the Antarctic continent and in future missions to space. CAAP is providing a method for challenging the assumption upon which the application of regenerative life support systems are based and thus is providing a heritage of reliability and dependable function. Currently in the early stages of the project, CAAP is laying a path in addressing system engineering issues, technology selection and integrated operation under a set of relevant and real mission constraints. Recent products include identification of energy as a critical limiting resource in the potential application of regenerative systems. Alternatives to the traditional method of life support system development and energy management have been developed and are being implemented in the CAAP testbed.

The application of Artificial Intelligence (AI) in the automotive industry can dramatically reshape the industry. In past decades, many Original Equipment Manufacturers (OEMs) applied neural network and pattern recognition technologies to powertrain calibration, emission prediction and virtual sensor development. The AI application is mostly focused on reducing product development and validation cost. AI technologies in these applications demonstrate certain cost-saving benefits, but are far from disruptive. A disruptive impact can be realized when AI applications finally bring cost-saving benefits directly to end users (e.g., automation of a vehicle or machine operation could dramatically improve the efficiency). However, there is still a gap between current technologies and those that can fully give a vehicle or machine intelligence, including reasoning, knowledge, planning and self-learning.

Little of the long-recognized potential of variable valve timing (VVT) has yet been realized, mainly because of the many limitations that characterize virtually all the mechanisms that have been proposed for VVT application. These limitations include high cost and complexity, mechanism energy losses, limited range of variability, and high valve impact velocities. We have developed a two-degree-of-freedom mechanism, actuated by two cams operating in series, that appears well-suited for VVT applications. This new mechanism avoids the serious limitations that characterize virtually all other VVT mechanisms. It is relatively simple and it can be implemented using only standard-type major components. It can provide a wide range of valve open duration without excessive mechanical losses or high impact velocities. We examine this mechanism in depth. Experimental verification of the operation of this mechanism confirms the mechanical adequacy of the concept at practical engine speeds.

Boundary element analysis (BEA) is an effective computer simulation program for certain applications in design engineering. The BEA technique has been used extensively at Caterpillar for structural analysis of engine and vehicle components. The time savings and modeling ease of BEA are illustrated with specific examples of engine component models. These examples represent a variety of modeling techniques, and include comparisons with measured test data.

The Plant Research Unit (PRU) is currently under development by the Space Station Biological Research Project (SSBRP) team at NASA Ames Research Center (ARC) with a scheduled launch in 2001. The goal of the project is to provide a controlled environment that can support seed-to-seed and other plant experiments for up to 90 days. This paper describes testing conducted on the major PRU prototype subsystems. Preliminary test results indicate that the prototype subsystem hardware can meet most of the SSBRP science requirements within the Space Station mass, volume, power and heat rejection constraints.

Predicting and testing for hover performance, both in and out of ground effect, and transition performance, from jet- to wing-borne flight and back, for vertical/short takeoff and landing (V/STOL) configurations can be a difficult task. Large-scale testing of these configurations can provide for a better representation of the flow physics than small-scale testing. This paper will discuss some of the advantages in testing at large-scale and some test techniques and issues involved with testing large-scale STOVL models. The two premier test facilities for testing large- to full-scale STOVL configurations are the Outdoor Aerodynamic Research Facility (OARF) and the 80- by 120-Foot Wind Tunnel of the National Full-Scale Aerodynamics Complex (NFAC). Other items of discussion will include force and moment measurements, jet efflux decay, wall effects, tunnel flow breakdown, strut interference, and flow visualization options.

Homogeneous Charge Compression Ignition (HCCI) has been proposed for natural gas engines in heavy duty stationary power generation applications. A number of researchers have demonstrated, through simulation and experiment, the feasibility of obtaining high gross indicated thermal efficiencies and very low NOx emissions at reasonable load levels. With a goal of eventual commercialization of these engines, this paper sets forth some of the primary challenges in obtaining high brake thermal efficiency from production feasible engines. Experimental results, in conjunction with simulation and analysis, are used to compare HCCI operation with traditional lean burn spark ignition performance. Current HCCI technology is characterized by low power density, very dilute mixtures, and low combustion efficiency. The quantitative adverse effect of each of these traits is demonstrated with respect to the brake thermal efficiency that can be expected in real world applications.

Training to operate and manage Constellation vehicles, which include a crewed spacecraft and the lunar lander, is an essential part of the Constellation program. This paper discusses the on-going preparations for a Constellation Training Facility (CxTF). CxTF will be compromised of training simulators that will be used, in part, to prepare crew and flight controllers for vehicle operations. Current training simulators are reviewed to identify and outline key CxTF elements, i.e., part-task and full-task trainers. These trainers are further discussed within the context of the Constellation missions.

NASA and the FAA conducted two flight campaigns to quantify onboard weather radar measurements with in-situ measurements of high concentrations of ice crystals found in deep convective storms. The ultimate goal of this research was to improve the understanding of high ice water content (HIWC) and develop onboard weather radar processing techniques to detect regions of HIWC ahead of an aircraft to enable tactical avoidance of the potentially hazardous conditions. Both HIWC RADAR campaigns utilized the NASA DC-8 Airborne Science Laboratory equipped with a Honeywell RDR-4000 weather radar and in-situ microphysical instruments to characterize the ice crystal clouds. The purpose of this paper is to summarize how these campaigns were conducted and highlight key results. The first campaign was conducted in August 2015 with a base of operations in Ft. Lauderdale, Florida.

NASA is exploring a research activity to identify the technologies that will enable an Extreme Short Take-Off and Landing (ESTOL) aircraft. ESTOL aircraft have the potential to offer a viable solution to airport congestion, delay, capacity, and community noise concerns. This can be achieved by efficiently operating in the underutilized or unused airport ground and airspace infrastructure, while operating simultaneously, but not interfering with, conventional air traffic takeoffs and landings. Concurrently, the Air Force is exploring ESTOL vehicle solutions in the same general performance class as the NASA ESTOL vehicle to meet a number of Advanced Air Mobility missions. The capability goals of both the military and civil vehicles suggests synergistic technology development benefits. This paper presents a summary of the activities being supported by the NASA ESTOL Vehicle Sector.